Monday, December 19, 2011

Slow Hot Water - Why Your Hot Water is Slow and a Simple Fix!

!: Slow Hot Water - Why Your Hot Water is Slow and a Simple Fix!

Many people find it annoying that they have to wait for their hot water to reach the fixture. If you water heater is a substantial distance from your fixture, you could have a very long wait.

There are a number of factors involved with how long it will take for the hot water to reach your sink, but there are really four main variables. The first is how long the pipe is between the heater and the fixture, the second is the diameter of the pipe, and the third is the flow rate of the fixture itself. The last variable is how much heat the cold pipes pull out of the water on the way to your fixture.

Let's begin with the piping layout. When a home is built there are no plumbing blue prints to follow, so the plumbers just connect up the piping however the individual doing the job feels like it. Whatever is easiest often is the only criteria. I've encountered tract homes that have identical floor plans yet the plumbing is connected up substantially different.

If your heater is 30 feet from the fixture as the crow flies you probably have at least 40 feet of pipe. The simplest plumbing layout would have a pipe connecting from your water heater outlet, running either down to the crawl space or up to the attic, or even under the slab if you have slab floors.

Now add the 30 feet of pipe to the fixture, and the pipe running either up to the fixture or down to the fixture. So you now have at least 40 feet of pipe. However, seldom is the pipe run diagonally, usually following along beams or through walls etc, making right angle turns here and there. The pipe could be 50 feet or longer by the time it reaches your fixture.

The amount of water flowing through the pipe and the pipe diameter determine the speed at which the water flows. The flow rate of the water is most likely determined by the flow rate of the faucet or fixture.

At only 40 psi a ½" diameter copper pipe 100 feet long would have a flow rate of over 6 gallons per minute with a velocity through the pipe of over 10 feet per second. At that rate your hot water would arrive at your sink in about 5 seconds! Large diameter pipes would have even higher flow rates.

The Federal Energy Policy Act of 1992 required all faucet and shower fixtures made the USA to have a flow rate of no more than 2.2 GPM at 60 PSI. Since the pipe itself will allow a much greater flow rate, your water velocity in the pipe will be limited by the flow rate of the fixture. The larger the pipe is, the lower the velocity will be with a fixed flow.

At 2.2 gallons per minute, the velocity of the water in ½" diameter copper pipe is about 3 feet per second. If you are at a kitchen sink it will take about 16 seconds to get the hot water, assuming the flow rate of your fixture is 2.2 gallons per minute, if the cold pipe wasn't sucking any heat out of the water.

Normally bathroom sink fixtures are restricted to 1 gallon per minute or less, and many shower heads are 1 gallon per minute. At one gallon per minute the time to travel 50 feet would be 32 seconds.

Now we come to the part where the cold pipes are pulling the heat out of the water. There are some variables involved here, with the important ones being the ambient temperature of the piping material, what the pipe is made out of, and once again, the flow rate of the water.

Colder pipes absorb more heat, heavier pipe material hold more heat and so pulls more heat from the water, and the slower the water travels, the more heat gets removed. Insulating the hot water piping helps in that it keeps the pipes from getting as cold and reduces the ongoing heat loss from the pipes to the air, resulting in a higher temperature during usage.

The time it takes to get hot water at the fixture can easily double when the heat loss to the pipes is taken into account.

If you have a tankless water heater, then you are even worse off, since the whole water heater is like a long cold pipe. In order to get full temperature hot water out of the outlet it has to pass all the way through the heater from the inlet to the outlet. Instead of starting with hot water your starting with cold water and a cold heater, which takes time to heat. The owners of tankless water heaters need to add 10 or 15 seconds to the wait.

The fastest hot water delivery would be provided by using small diameter pipe, insulating the pipe, using plastic pipe instead of metal, and keeping the length of the pipe to a minimum.

The good news is that there are several products available that help you get your hot water faster without changing your plumbing system. Not only do you get your hot water faster, you don't run any water down the drain while you wait.

There are basically two approaches to the problem. One approach is to circulate warm water through the piping so that the pipe doesn't suck heat out of the water while it's on its way. This provides a substantial improvement in delivery time. These products consist of a small pump that mounts under the sink furthest from the water heater, which is temperature controlled, turning off and on as needed to keep the water in the piping system at between 85 and 95 degrees F.

The water is circulated from the water heater through the hot water pipes to the pump, and then on into the cold water line and back to the water heater inlet.

The down side is that the cold water pipes no longer have cold water...it's more like luke-warm, which some people don't mind, and some don't care for it. Another problem is that it uses a lot more energy since the water heater has to work harder to keep the water in the pipes at above ambient temperature.

The warm-water systems will not work with tankless water heaters.

The second approach is to again mount a small pump at the sink furthest from the water heater, but instead of keeping the pipes full of warm water the pump is only activated when hot water is wanted. When activated these pumps pump the water rapidly to the fixture at higher flow rates than the fixtures could provide. When the hot water reaches the pump, it shuts off.

Since the water is flowing at a higher than normal flow rate it arrives more quickly, and since it is traveling at a higher velocity, the pipe absorbs less heat from the water. Again, no water gets run down the drain. These systems are called "demand hot water systems" since they only operate on demand, i.e. when the user pushes a button that starts the pump.

Demand type hot water systems will work with tankless water heaters as long as they produce enough flow. Some pumps do and others don't, so check with the manufacturer of the demand system to make sure it will work with your model of tankless heater.

The warm-water pumping systems are manufactured by Laing, Grundfos, RedyTemp, and others. The demand type systems are manufactured by Chilipepper Sales, Metlund, Taco, and others. Suggested retail prices range from about 0 to about 0.

Installing one of these systems not only provides the convenience of fast hot water, but can also save thousands of gallons of water per year. A typical family of four can save over 12,000 gallons of water a year.

Along with the water savings comes a reduction in green house gas emissions since energy is used to pump and treat the water in most residential water systems. And don't forget about the reduction in sewage, the same energy reduction applies to it.


Slow Hot Water - Why Your Hot Water is Slow and a Simple Fix!

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Monday, December 12, 2011

Instant Hot Water - Cheap and Easy

!: Instant Hot Water - Cheap and Easy

Instant hot water has a lot to be said for it. Not having to stand around waiting is one. Saving tons of water is another. Instant hot water can save you time water and energy, and along with those savings are other less tangible benefits. Reduced green house gasses are released into the atmosphere when you use less water since it requires energy to pump and process water before it gets to your home, and then again as sewage. If you have a septic system it can extend the life of your system. If you are on a well, your pump won't have to run as much.

There are a variety of systems on the market today that are designed to get you faster hot water. There are different views on just what "instant hot water" is. Some people say that you have to be able to get hot water within a second or two after turning on a tap. With most of these systems there is definitely a waiting period, which usually occurs before you turn on the tap, so not all people view all of these systems as producing "instant hot water".

For our purposes we shall define "instant hot water" as that which arrives within a few seconds of turning on the tap even if you had to wait before turning on the tap.

One way to have instant hot water is to circulate the water in a big loop from the outlet of the water heater, past each fixture, and on back to the inlet of the water heater. In my opinion this is the only way to really have "instant" heated water. You walk up to the tap and turn it on, and within a second or two it's there.

At first this sounds like a great idea, but after closer scrutiny it becomes obvious that this system is not so great after all. It is an energy hog! What you end up with is a giant heat radiating system that keeps the water heater working harder and more often to keep this big piping radiator hot. Even if you insulate the heck out of the pipes, the surface area to volume ratio insures that you will consume a huge amount of energy. Energy to heat water is much more expensive than the water that is being heated.

These continuously circulating systems also suffer from breakdowns due to the fact that heated water tends to form sediment even while being circulated. This sediment gets deposited on the surfaces of the pump parts and pipes forming clogging deposits which cause breakdowns.

Continuous circulating systems won't work with tankless water heaters. This is unfortunate, since tankless water heaters take longer to get the heated water than normal plumbing systems. More wasted water is the result.

Grundfos and Taco are two manufacturers of continuous circulating pumps and systems.

An alternative to the continuous circulating systems are the temperature controlled circulating systems that use the cold water piping as the return line back to the water heater. Like the previously discussed system, the hot water gets circulated in a big loop from the water heater, past the fixtures, and back to the water heater. The pump is usually located at the fixture furthest from the water heater, and the inlet connects to the hot pipe and the outlet connects to the cold water pipe With some systems the pump can be located at the heater, and just a valve at the fixture.

Since you obviously don't want your cold water piping full of heated water, the pump has a temperature sensing circuit, and the circuit shuts the pump off when the water gets up to about 95 degrees at the pump. The pump turns back on when the water temperature cools down to about 85 degrees. This means that when you turn on the tap you don't have to wait as long for the hot water to reach you since the pipes aren't as cold and won't suck the heat out as much as cold pipes would and so you get hot water more quickly. It certainly isn't instant though.

These "luke warm" systems as I call them also waste a whole lot of energy since they keep the pipes full of partially heated water. They don't use as much energy as the standard circulating systems, but they still use much more energy than a normal plumbing system uses.

Again, as with the previous types of systems the luke warm systems will not work with a tankless water heater. They pump water much too slowly to activate the tankless water heater's flow switch, and so they would just circulate cold water around and around.

Manufacturer's of the luke warm systems include RedyTemp, Laing, Grundfos and Watts.

The good news is there is a type of system that gets you fast hot water, doesn't run water down the drain, doesn't use more energy, and even works with tankless water heaters. In addition it is inexpensive and easy to install. The type of system I am talking about is a "demand system". When you "demand" heated water, by pressing a button, the pump comes on and pumps the heated water to your fixture rapidly. As with the luke warm systems, the pump is located at the furthest fixture from the heater, and connects to the hot and cold lines.

Instead of being temperature controlled though, the pump only turns on when you turn it on. It has a temperature sensor built in, and when hot water reaches the fixture the pumps shuts off. At that point you have instant hot water when you turn on the tap. Since the heated water was not circulated, you did not use any more heat energy than if you had a normal plumbing system. Since the pump only runs for a few seconds each time, it only uses a dollar or two per year in electricity costs. If you have a system with a powerful pump like the Chilipepper CP6000 pump, you can get your water much faster than normal. The CP6000 pumps up to 3 gallons per minute, and many fixtures limit flow rates to less than one gallon per minute. So you can get your heated water up to three times as fast. And what you get is hot water, not luke warm water.

The demand type systems do not seem to have any drawbacks. They get you your hot water faster, saving you time. They don't use more energy than a standard system. They are inexpensive, or at least some of them are. And some of them work with tankless water heaters as well. As long as the pump is strong enough to turn on the heater, it will work.

The Chilipepper pump has the strongest pump on the market and will turn on any tankless water heater. Metlund makes several models, and not all will work with a tankless water heater so if you have a tankless water heater check with the manufacturer to make sure it will work with your model of heater.

Demand systems are typically inexpensive, the least expensive being the Chilipepper at about 0.00, and Metlund with several models under 0.00. Taco also manufactures a demand system very similar to the Metlund D'mand system. Often you can install them without even turning off the hot water to the house, just turn off the angle stops under the sink where you are installing it. You will need a 110 volt outlet to plug the pump into.

If you decide you are interested in a demand type system check with you local water company, as several water companies around the country offer their customers rebates of up to 0.00 for the installation of such a system to conserve water. So be green, help out the environment, and stop waiting for hot water.


Instant Hot Water - Cheap and Easy

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Wednesday, December 7, 2011

Hot Flash! Instant Hot Water Systems Explained and 5 Brands Compared

!: Hot Flash! Instant Hot Water Systems Explained and 5 Brands Compared

Residential hot water circulating systems provide the user with fast hot water providing a convenience for the user, and saving the water that would have been run down the drain.

Traditional circulating systems form a loop with the piping that connects from the heater outlet to the fixtures, and then back to the heater. A pump circulates the heated water through the loop. These systems provide nearly instant heated water at each fixture, but they are very expensive to operate. They waste huge amounts of energy keeping the pipe hot, and decrease the life of the heater. They are inappropriate for tankless heaters. Traditional circulating systems are made by Grundfos, Taco, Bell & Gusset, and others.

Laing makes a system suitable for retro-fitting to existing homes that don't have a dedicated return line, called the Autocirc. It is a small pump that mounts under the sink, and pumps from the hot water pipe into the cold pipe, and when itreaches 95 degrees, the pump shuts off. When the temperature drops to 85 degrees the pump turns back on and the cycle repeats. The pump can handle several fixtures if the plumbing layout is correct. This system uses a lot of energy since it keeps the plumbing full of above ambient temperature water, and the cold water line ends up with tepid water not cold. The Laing autocirc is not suitable for use with a tankless water heater.

Grundfos makes a similar circulating system for retrofitting into homes that don't have a dedicated hot return line. A pump connects to the outlet of the heater, and a thermally controlled valve is placed at each fixture in the home. The valves are connected between the hot and cold water lines. When each valve is cold water can flow from the hot line to the cold, and does so because the pump at the water heater outlet is providing pressure. When heated water reaches the valve, the valve closes. This keeps heated water near all the fixtures in the home with just one pump. However, like the Laing Autocirc, it doesn't really deliver hot water, just luke warm, and it replaces the cold water with tepid. The system is not suitable for use with a tankless heater.

Metlund and Chilipepper make "demand" hot water systems. Demand hot water systems are residential hot water circulating systems designed to work without a dedicated return, and are suitable for retrofit to existing homes. They also use the cold water piping for a return line. The demand pumps, like the Laing pump, are placed under a fixture where they connect the hot and cold lines. When the pump is activated by the user pushing a button, it pumps water out of the hot water pipe and into the cold water pipe, and shuts off when the hot water reaches the pump. Demand system pumps are more powerful than the other types of systems to move the water quickly.

The demand system has several advantages over the traditional system, and saves the same amount of water. One large advantage is the reduction in energy usage. Since the demand system only runs for a few seconds whenever someone demands hot water, it uses very little energy for pumping...typically less than .00 a year. It stops running when hot water reaches the fixture, and so it doesn't use any more heat energy than what you would normally use without a circulating system. Another advantage is the much smaller installation cost. It's easy and economical to retrofit to any house.

Demand systems have more powerful pumps than the other systems and so the Chilipepper pump and at least one of the larger Metlund pumps will work with tankless water heaters. Most of the circulating pumps won't pump enough water to activate the tankless heaters.


Hot Flash! Instant Hot Water Systems Explained and 5 Brands Compared

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Saturday, December 3, 2011


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